50HZ Cummins QSK78-G9 2200kW/2750kVA Diesel Generator Set

50HZ Cummins QSK78-G9 2200kW/2750kVA Diesel Generator Set

50HZ Cummins  2200kW/2750kVA Diesel Generator Set

1. Technical Parameter

Parameter Category

Detailed Item

Technical Data

Unit Power Performance

Rated Frequency

50Hz

Prime Power (kW/kVA)

2200kW / 2750kVA

Standby Power (kW/kVA)

2400kW / 3000kVA

100% Full Load Fuel Consumption

528L/H

Engine Core Parameters (QSK78-G9)

Engine Brand & Model

Cummins QSK78-G9 G-Drive Centum Series Industrial Engine

Engine Structure

18-Cylinder 60° V-type, 4-Stroke, Turbocharged & Low Temperature Aftercooled (LTA)

Fuel System

Cummins HPI High-pressure Direct Injection System, Full Electronic Control

Control System

Full Authority Electronic Control (FAEC) Intelligent Governor System

Bore × Stroke

170mm × 190mm

Total Displacement

77.6L

Compression Ratio

15.5:1

Rated Speed

1500RPM

Cooling System

Heavy-duty Dual-loop Closed Water Circulation Cooling Package

Lubrication Mode

Full Pressure Circulating Lubrication System

Starting System

24V DC Negative Ground Electric Starting, 1400A High-power Starting Motor

Air Intake System

High-efficiency Pulse Turbocharger & Dual-stage Dry Air Filtration

Filter Configuration

Triple-element Fuel Filter with Water Separator, Full-flow High-efficiency Lube Filter

Overhaul Service Life

Up to 20,000 Hours

Max Engine Output Power

2539kW

Emission Standard

EPA Tier 2 Compliant, Low-NOx Optional Upgrade

Industrial Certification

ISO3046, ISO8528 Certified

Fuel Type

No.2 Industrial Diesel

Alternator Configuration

Excitation Type

Brushless, Self-excited

Insulation Grade

H Grade

Protection Grade

IP23

Steady-State Voltage Regulation Accuracy

≤±1%

Frequency Stability

≤0.5%

General Operating Parameters

Rated Voltage

400V/230V, 3 Phase 4 Wire

Power Factor

0.8 Lagging

Continuous Operation Capacity

24-hour Non-stop Full-load Prime Operation

Short-term Overload Capacity

110% Rated Load Overload Operation

2. Core Product Features

The Cummins QSK78-G9 2200kW/2750kVA diesel generator set is a high-end heavy-duty power generation unit from Cummins Centum Series, built on the mature 77.6L super-large displacement engine platform. As a mainstream 2750kVA prime power diesel generator widely applied in ultra-large data centers, heavy industrial bases and national key infrastructure projects, this model adopts professional G-Drive power generation calibration and upgraded HPI high-pressure fuel injection technology. It delivers superior continuous high-load stability, ultra-fast dynamic load response and long-cycle operational durability, effectively solving the problems of insufficient power reserve and poor full-load endurance of conventional large-displacement generator sets. It stands as a cost-effective and reliable high-power power solution for 24/7 prime power supply and high-standard emergency standby power scenarios.

In terms of power performance and load adaptability, this industrial Cummins diesel generator set features an 18-cylinder 60-degree V-type layout and oversized displacement structural design, providing extremely abundant low-speed torque reserve and strong anti-load impact capability. Equipped with low-temperature aftercooled turbocharging air intake system, the engine ensures sufficient oxygen supply and complete fuel combustion even under 100% full-load long-term continuous operation. The 2200kW high-stable prime power rating supports round-the-clock non-stop heavy-duty production and data center grid-connected standby operation, fully meeting the ultra-high intensity power consumption demand of large automated production lines, super mining equipment and core server clusters. Meanwhile, the 2400kW/3000kVA super-high standby power reserve provides ample safety margin, which can instantly cope with sudden load surges and large equipment startup shocks, maintaining ultra-low fluctuation of voltage and frequency during frequent dynamic load switching, with excellent adaptability to complex variable-load working conditions.

In terms of fuel control and operational economy, the QSK78-G9 engine is equipped with Cummins exclusive HPI high-pressure direct injection system and full-authority electronic governor system. Different from traditional mechanical fuel regulation structures, the full electronic intelligent control system automatically adjusts fuel injection pressure, volume and timing in real time according to actual operating load changes, realizing precise fuel distribution and ultra-fine atomization. With a standardized full-load fuel consumption of 528L/H, the unit balances ultra-high power output and efficient combustion efficiency, effectively reducing carbon accumulation and invalid fuel waste during long-term high-power operation. Matched with triple-element fuel filtration and water separation device and full-flow high-efficiency lubricating oil filter, it can thoroughly filter impurities and moisture in industrial diesel, greatly improving on-site fuel adaptability and reducing daily fuel system failure risks.

In terms of structural durability and maintenance advantages, the QSK78-G9 heavy-duty engine adopts thickened integral cast iron cylinder block, high-strength forged crankshaft and reinforced connecting rod structure, which significantly enhances mechanical rigidity and vibration resistance during long-term high-intensity operation. The optimized dual-loop closed water circulation cooling system and full-pressure circulating lubrication system provide balanced and stable heat dissipation and lubrication protection under high-temperature and heavy-load working conditions, completely avoiding power attenuation and unexpected shutdown faults caused by poor heat dissipation or insufficient lubrication. The unit supports an ultra-long 20,000-hour overhaul service life, which greatly reduces long-term equipment maintenance frequency and comprehensive operational costs for industrial enterprises and data center operators.

In terms of power generation safety and environmental adaptability, the supporting brushless self-excited alternator eliminates traditional carbon brush and slip ring vulnerable parts, realizing long-term maintenance-free excitation operation and cutting down daily inspection workload and later maintenance costs. Adopting premium H-grade ultra-high temperature resistant insulation materials, the alternator can resist insulation aging and electrical breakdown caused by persistent high-load and high-temperature continuous operation, ensuring long-term stable power generation quality. The IP23 industrial protection grade can effectively block outdoor dust, floating debris and splashing rainwater, enabling stable operation in open-air construction sites, dusty mining workshops and outdoor fixed generator rooms. Complying with EPA Tier 2 international emission standards and supporting optional Low-NOx upgrade, the unit features low smoke and low pollutant emissions, meeting the green production and strict environmental assessment requirements of modern super data centers and national key super engineering projects.

In terms of intelligent expansion and flexible application, this electronically controlled Cummins high-power generator supports multi-unit parallel operation to expand overall system power supply capacity, satisfying cluster power demand of super-large industrial bases and large-scale IDC data center parks. Users can freely configure silent canopy, mobile trailer chassis, ATS automatic transfer switch and remote cloud monitoring system according to actual project needs, realizing unattended automatic grid switching, silent power generation and mobile emergency power supply, flexibly adapting to diversified ultra-high power supply scenarios.

3. Main Application Scenarios

Benefiting from ultra-high continuous prime power output, professional critical working condition calibration, full electronic control precision, outstanding heavy-load durability and low-emission environmental performance, the Cummins QSK78-G9 2200kW diesel generator set is widely deployed in super-large IDC data center clusters, ultra-heavy industrial continuous production, national key super engineering construction, urban core lifeline infrastructure and remote off-grid ultra-high power supply fields, covering all high-standard power guarantee scenarios requiring extreme stability and 24-hour long-duration continuous operation.

Super-large IDC Data Center Continuous & Emergency Standby Power Supply: As a core unit of Cummins Centum Series dedicated data center power generation equipment, this 2750kVA Cummins diesel generator set is widely used in ultra-large cloud data center clusters, 5G core communication hubs and national network operation centers. Data center power supply has strict requirements for continuity, stability and safety. The 2200kW stable continuous prime power supports long-term grid-connected standby and peak-shaving operation, while the 3000kVA ultra-high standby power margin enables seamless grid switching within milliseconds once mains power fails, ensuring uninterrupted operation of server clusters, data storage systems and communication transmission equipment, and preventing data loss and network system paralysis accidents.

Ultra-heavy Industrial Continuous Prime Power Supply: It serves as the core main power source for large open-pit mining groups, metallurgical smelting bases, ultra-large chemical industrial parks, cement manufacturing bases and heavy machinery processing factories. These heavy industrial scenarios require 24-hour uninterrupted power supply and have zero tolerance for sudden power outages. The 2200kW ultra-high stable continuous output can completely replace municipal grid power for long-term off-grid operation, ensuring continuous operation of automated production lines and large heavy-duty equipment, and avoiding huge economic losses caused by sudden production suspension.

National Key Large-scale Super Engineering Construction: This high-power diesel generator set is the preferred power guarantee equipment for cross-sea infrastructure projects, large water conservancy and hydropower hubs, onshore and offshore oil and gas field exploitation, high-speed railway hub construction and remote field exploration operations. Most remote large-scale projects lack stable municipal grid coverage and have strict on-site environmental protection assessment standards. The QSK78-G9’s excellent harsh environment adaptability and EPA Tier 2 low-emission performance can provide stable and reliable ultra-high power support for large construction machinery and on-site integrated supporting facilities.

Urban Core Lifeline Infrastructure Power Guarantee: The unit is widely applied in Grade-A tertiary hospitals, urban rail transit systems, large financial centers, super commercial complexes and government emergency command centers. As an indispensable backup power source for urban lifeline facilities, it can quickly take over power supply during grid trips, sudden faults or routine power maintenance, guaranteeing normal operation of medical rescue equipment, fire linkage systems and public service equipment, and safeguarding the safe and stable operation of urban core public facilities.

Remote Off-grid Power Supply & Municipal Grid Peak Shaving: It is ideal for long-term independent power supply in remote islands, plateau mining areas and large field operation bases without grid coverage. During peak power consumption periods with municipal grid tension and power shortage, it can be used as a high-power peak-shaving power unit to fill grid power gaps, relieve regional power supply pressure, solve enterprise production restriction problems caused by power rationing, and ensure continuous and stable operation of industrial production tasks.

4. Core Product Purpose

The core purpose of the Cummins QSK78-G9 2200kW/2750kVA diesel generator set is to provide Centum-series high-standard ultra-stable continuous prime power support and ultra-high reliability emergency standby power guarantee for super-large data center clusters and ultra-heavy industrial key projects, solving the industry pain points of small power reserve, poor full-load continuous operation stability and insufficient environmental protection performance of traditional large-displacement generator sets.

As a data center dedicated long-life heavy-duty prime power generation unit, this Cummins QSK78-G9 industrial generator relies on 77.6L super-large displacement and 2200kW ultra-high stable continuous power output to provide 24-hour uninterrupted main power and grid-connected standby power for super-large IDC parks and heavy production bases with insufficient grid capacity. The upgraded HPI high-pressure injection system and full-authority electronic control ensure efficient and stable operation under long-term full-load and variable-load harsh conditions, fully meeting the high-precision and low-consumption operation standards of modern super data centers and ultra-heavy industry.

As a 3000kVA high-capacity emergency standby power device, the ultra-high standby power reserve and fast response performance fully meet the strict power safety standards of large-scale data center clusters, urban rail transit facilities and tertiary medical institutions. It features instant startup and seamless mains switching capability during grid failure, effectively avoiding major losses such as data system paralysis, medical treatment interruption and large-scale industrial production shutdown, and greatly improving the emergency risk resistance capability of key national infrastructure and digital economy projects.

As an intelligent grid peak shaving and off-grid power supply equipment, it can accurately compensate for peak power shortages of municipal power grids. With real-time fault self-diagnosis, predictive maintenance and adaptive load adjustment intelligent functions, it realizes unattended automatic operation, effectively relieving grid power supply pressure, helping heavy industrial enterprises and data center parks avoid peak power limit restrictions, and maximizing operational safety, environmental benefits and long-term economic returns of high-power power supply projects.

5. Common FAQ

Q1: What core advantages does QSK78-G9 have compared with QSK60 series high-power generator sets?

The QSK78-G9 belongs to Cummins high-end Centum Series, adopting a 77.6L 18-cylinder super-large displacement platform, which is a higher-grade configuration than the conventional 60.2L QSK60 series. It features larger torque reserve, stronger full-load continuous stability and faster dynamic load response, making it more suitable for 24-hour uninterrupted heavy-load operation of super data centers and ultra-heavy industrial projects. In addition, it supports optional Low-NOx emission upgrade, with better environmental adaptability and lower pollutant emissions than QSK60 models. While retaining the 20,000-hour ultra-long overhaul cycle, its power output stability and anti-impact capability are significantly improved, effectively reducing equipment failure rates in long-term high-intensity operation.

Q2: What is the optimal daily operating load range for this 2750kVA diesel generator set?

Based on Cummins official factory maintenance specifications and long-term field operation experience in data centers and heavy industry, the recommended stable continuous operating load of this unit is controlled between 50% and 85% of the 2200kW rated prime power. This load range allows the HPI fuel system and electronic control system to operate in the optimal matching state, minimizing carbon deposition, mechanical wear and ineffective fuel consumption while maintaining the best fuel economy and power stability. In emergency power failure scenarios, the unit supports 110% short-term overload operation relying on 3000kVA standby power, but continuous overload operation exceeding 1 hour is strictly prohibited to prevent irreversible damage to the high-pressure fuel system and H-grade alternator insulation structure.

Q3: What harsh working environments can this IP23 brushless generator set adapt to?

This industrial-grade QSK78-G9 ultra-high power generator has passed strict industrial environmental adaptation tests and data center professional reliability certification, with outstanding field operational stability. The IP23 protection grade can effectively resist daily dust accumulation, floating debris and splashing rainwater, adapting to open-air construction sites, mining operation yards and outdoor fixed generator rooms. The H-grade high-temperature resistant alternator maintains stable power generation efficiency under long-term high-load and high-temperature working conditions. Matched with the engine’s dual-stage air filtration, water separation device and efficient dual-loop cooling system, it can operate reliably in high-temperature, high-dust, high-altitude and humid harsh environments, fully meeting the ultra-high power supply needs of super data centers, ultra-heavy industry and urban core emergency standby scenarios.

 


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