50HZ Weichai WP10D238E200 180kW/225kVA Diesel Generator Set

50HZ Weichai WP10D238E200 180kW/225kVA Diesel Generator Set
1. Product Overview
The 180kW/225kVA Weichai WP10D238E200 diesel generator set is a heavy-duty medium-large power generation device developed for high-load continuous operation and emergency backup power scenarios. Running at standard 50Hz frequency, this genuine Weichai diesel generator delivers 180kW prime power (225kVA) and 200kW standby power (250kVA), with a rated full-load fuel consumption of 51.2L/H. Powered by the classic Weichai WP10D238E200 industrial diesel engine and matched with a high-efficiency brushless self-excited alternator, the unit features robust power performance, stable voltage output and outstanding working condition adaptability.
Adopting H-class insulation and IP23 protection grade, this 225kVA industrial generator set effectively resists high temperature aging, dust invasion and moisture erosion. It is widely recognized in the industry as a reliable continuous power supply and emergency standby power solution, suitable for industrial production, large-scale engineering construction, commercial complex power guarantee and public facility power backup. With mature manufacturing technology and low failure rate, it has become a mainstream hot-selling Weichai generator set for medium and large load power demand scenarios.
2. Complete Technical Parameter Table
The following table integrates the official standard parameters and universal industry matching parameters of the WP10D238E200 diesel generator set, covering unit overall performance, diesel engine configuration, alternator specifications and conventional operating indicators, fully compliant with international 50Hz power generation equipment standards.
Parameter Category | Parameter Item | Technical Data |
Generator Set Overall Parameters | Rated Frequency | 50Hz |
Prime Power | 180kW / 225kVA | |
Standby Power | 200kW / 250kVA | |
Full Load Fuel Consumption | 51.2L/H | |
Rated Voltage | 400V/230V, Three-phase Four-wire | |
Rated Speed | 1500rpm | |
Power Factor | 0.8 (Lagging) | |
Diesel Engine Parameters | Engine Brand | Genuine Weichai Power |
Engine Model | WP10D238E200 | |
Engine Structure | 6-cylinder In-line, 4-stroke, Water-cooled | |
Intake Mode | Turbocharged & Intercooled | |
Engine Rated Power | 238kW | |
Displacement | 9.726L | |
Governor Type | Electronic Precision Governing | |
Fuel Type | 0# Light Diesel | |
Alternator Parameters | Excitation Type | Brushless, Self-excited |
Insulation Grade | H Grade | |
Protection Grade | IP23 | |
Winding Material | 100% Pure Copper | |
Overall Unit Parameters | Overall Dimension (L×W×H) | 2750×970×1800mm |
Net Weight | ≈2100kg | |
Operating Noise (7m) | ≤80dB |
3. Core Product Features
The Weichai WP10D238E200 180kW diesel generator set inherits the mature technical advantages of Weichai WP10 series heavy-duty engines, paired with high-quality pure copper brushless alternators. It breaks the limitations of ordinary medium-power generators in terms of load capacity and continuous operation stability, and shows excellent comprehensive performance in power output, environmental resistance, energy saving and daily maintenance, which can fully meet the long-term high-load power supply needs of various industrial and engineering scenarios.
3.1 Strong Power Performance and Stable Load Adaptability
Equipped with a 6-cylinder turbocharged intercooled Weichai WP10D238E200 engine, the unit has sufficient power reserve and strong instantaneous load carrying capacity. The 180kW prime power supports 24-hour uninterrupted full-load operation, while the 200kW standby power can effectively cope with instantaneous peak load impact and sudden power demand surges. The matched brushless self-excited alternator avoids excitation failure and voltage fluctuation caused by carbon brush wear in traditional generators, ensuring stable and pure sine wave power output, which is friendly to precision electrical equipment and industrial production lines without voltage surge damage.
3.2 High Temperature Resistance and Durable Industrial Grade Design
This 225kVA diesel generator adopts H-class ultra-high temperature resistant insulation material for the alternator winding, which can resist long-term high-temperature aging and maintain stable electrical performance even under continuous high-load operation. The IP23 professional protection structure can effectively block external dust, rain, debris and humid air, preventing internal circuit short circuit and mechanical failure. The whole machine is designed with industrial heavy-duty standards, with reinforced body structure and shock absorption configuration, adapting to long-term operation in harsh environments such as high dust, high humidity and high altitude.
3.3 Optimized Combustion and Reliable Operating Economy
With precision electronic fuel injection and optimized combustion chamber design, the Weichai original engine achieves efficient fuel combustion, with a controlled full-load fuel consumption of 51.2L/H. Compared with other high-power generator sets of the same level, it has more stable fuel consumption performance and lower long-term operating costs. The unit is equipped with high-efficiency fuel and air double filtration systems to reduce internal carbon deposition and parts wear, effectively extend the service cycle of the engine, and reduce the frequency of parts replacement and later maintenance investment for users.
3.4 Low Failure Rate and Simple Daily Maintenance
The brushless self-excited excitation structure eliminates vulnerable carbon brushes and slip rings, fundamentally reducing common mechanical and electrical faults of traditional generators. The Weichai WP10 series engine has been market-verified for many years, with mature structure, stable performance and extremely low failure rate. The overall layout of the unit is reasonable, with reserved maintenance openings for filter elements, oil circuits and lubrication systems, which is convenient for daily inspection, oil replacement, fault troubleshooting and routine maintenance, realizing unattended stable operation for a long time.
3.5 Complete Safety Protection and Environmental Compliance
The generator set is equipped with a full set of automatic protection systems including over-speed, over-voltage, over-current, low oil pressure, high water temperature and overload protection. It can automatically alarm and shut down in case of abnormal operating conditions to protect the unit and rear-end electrical equipment from damage. Equipped with a professional industrial silencer, the operating noise is effectively controlled, meeting national and international environmental protection emission standards. It can be used normally in urban commercial areas, residential supporting facilities and noise-sensitive scenarios without environmental pollution problems.
4. Main Application Scenarios
As a high-performance heavy-duty 180kW/225kVA Weichai diesel generator set, this WP10D238E200 model has wide scene compatibility, covering industrial continuous power supply, engineering mobile power consumption, commercial emergency backup, public facility power guarantee and other fields. It can serve as both prime power supply and standby emergency power supply, and is the preferred power generation equipment for medium and large load power demand scenarios.
4.1 Industrial Production Scenarios
It is widely used for continuous power supply of manufacturing factories, mining sites, chemical plants, building materials processing plants and industrial parks. For industrial areas with insufficient municipal power capacity, unstable grid voltage or frequent power outages, this heavy-duty Weichai generator set can be used as the main power source to ensure the continuous operation of production equipment, processing lines and mechanical facilities, avoiding production shutdown losses caused by power failures, and meeting long-term high-load industrial power demand.
4.2 Large-scale Engineering Construction Scenarios
It is suitable for on-site power supply of highway and bridge engineering, municipal infrastructure construction, water conservancy projects, railway engineering and field exploration operations. Most outdoor field construction sites lack stable municipal power supply, and the unit’s strong environmental adaptability and high-load power supply capacity can fully meet the power demand of large construction machinery, welding equipment, on-site office and living electricity, supporting long-term continuous construction operation of engineering projects.
4.3 Commercial and Civil Supporting Scenarios
This 250kVA standby power diesel generator is an ideal emergency backup power solution for large shopping malls, business office buildings, hotel clusters, logistics parks and high-grade residential communities. In case of sudden municipal power failure, the unit can start quickly to supply stable power for elevators, fire protection systems, monitoring equipment, lighting systems and weak current facilities, ensuring the normal operation of commercial places and daily life of residents, and improving the safety and stability of commercial and residential supporting facilities.
4.4 Public Facility and Emergency Power Guarantee Scenarios
It provides reliable uninterrupted power guarantee for hospitals, urban traffic command centers, communication base stations, fire rescue stations and school teaching facilities. These key public facilities have extremely high requirements for power supply stability and continuity. The high reliability and fast response performance of the WP10D238E200 generator set can effectively deal with sudden power outages, ensure the normal operation of medical equipment, emergency command systems and teaching equipment, and provide solid power support for public safety and social operation.
4.5 Overseas Engineering and Foreign Trade Export Scenarios
Complying with international standard 50Hz frequency and 400V voltage specifications, this Weichai diesel generator set meets the power supply standards of most countries and regions in the world. With stable quality, complete parameters and reliable after-sales system, it is widely exported to overseas engineering projects, overseas factory construction and foreign trade power equipment procurement projects, and is a cost-effective mainstream export generator product.
5. Core Product Purpose
The core purpose of the 180kW/225kVA Weichai WP10D238E200 diesel generator set is to solve the stable power supply demand of medium and large load industrial, engineering and commercial scenarios, making up for the insufficient load capacity and poor continuous operation stability of small and medium-power generator sets. It provides two core power supply modes: long-term prime power supply and short-term emergency standby power supply, covering full-scene power demand of production, construction, operation and emergency backup.
In remote industrial parks, field construction sites and areas without municipal power coverage, the unit acts as prime power generation equipment to undertake 24-hour continuous power supply tasks, stably supporting high-load operation of industrial equipment and construction machinery, and ensuring the smooth progress of production and construction projects. In urban commercial complexes, key public institutions and infrastructure, it serves asemergency standby power equipment, quickly responding to sudden power failure accidents, minimizing economic losses and safety risks caused by power outages, and guaranteeing the normal operation of urban supporting facilities and public services.
In addition, this IP23 protected brushless self-excited generator set also adapts to temporary engineering power consumption, disaster emergency power rescue and field operation power supply. With the advantages of strong power reserve, high operation stability and low comprehensive use cost, it is a versatile and high-cost performance power generation equipment in the medium and large power generation equipment market.
6. FAQ (Frequently Asked Questions)
Q1: What is the practical difference between prime power and standby power of WP10D238E200 generator set?
A1: The 180kW (225kVA) prime power is the rated continuous operating power of the unit, which supports long-term 24-hour stable operation and allows a small range of short-term overload operation, suitable for daily continuous power supply of factories and construction sites. The 200kW (250kVA) standby power is the peak emergency power, only used for short-time power supply in sudden power failure scenarios or instantaneous peak load demand. Long-term operation under standby power load is prohibited, which will cause accelerated engine wear and shortened service life. Users need to match the load according to daily actual power consumption.
Q2: Why is brushless self-excited alternator the mainstream configuration for this 225kVA Weichai generator?
A2: Compared with traditional brushed alternators, the brushless self-excited structure removes carbon brushes and slip ring wearing parts, which greatly reduces daily maintenance workload and later replacement costs. Combined with H-class high-temperature insulation and IP23 dust and moisture protection grade, the alternator has stronger high-temperature resistance and environmental adaptability, no easy excitation failure and voltage fluctuation, and more stable power output. It is very suitable for long-term high-load and harsh working condition operation, which is also the core reason why high-power industrial generator sets universally adopt brushless excitation configuration.
Q3: How to control and optimize the fuel consumption of 180kW Weichai diesel generator in daily use?
A3: The standard full-load fuel consumption of the unit is 51.2L/H under rated working conditions. To optimize fuel economy, users can follow standardized operation specifications: First, avoid long-term no-load idle or light-load operation, and keep the unit running with 60%-80% rated load to achieve the best fuel-saving effect; Second, regularly replace fuel filters, air filters and lubricating oil to ensure sufficient fuel combustion and reduce energy waste; Third, check the cooling system and intake system regularly to avoid power attenuation caused by poor heat dissipation and insufficient air intake. The original Weichai engine’s optimized combustion system can ensure efficient and low-consumption operation under normal load matching.

